CFD Consulting Service

The tensorPWR team has been providing CFD simulation services, particularly in the power generation industry, since 2013, supported by officially licensed software for commercial project needs.

CFD consulting services for the power generation industry help engineers analyze and optimize complex fluid flow, heat transfer, and combustion processes that occur inside power plant systems. Using advanced Computational Fluid Dynamics simulations, engineers can study how gases, steam, air, and particles move through equipment such as boilers, gas turbines, heat exchangers, cooling systems, and exhaust stacks. These simulations provide detailed insights into internal flow behavior that are often difficult to observe through experiments or plant measurements.

In power plants, CFD is commonly used to improve combustion performance, enhance heat transfer efficiency, and reduce emissions. For example, simulations can be applied to analyze burner performance in coal-fired boilers, optimize airflow distribution in combustion chambers, evaluate temperature distribution in furnaces, and study flue gas flow in ducts or stacks. CFD can also help improve the performance of heat exchangers, condensers, cooling towers, and air intake systems by identifying flow maldistribution, hot spots, or excessive pressure losses.

CFD consulting is also valuable for troubleshooting operational problems in existing power plants. Issues such as uneven temperature distribution, slagging in boilers, high pressure drop in ducts, or poor air-fuel mixing can significantly affect plant efficiency and reliability. By building a digital model of the system, engineers can investigate the root causes of these problems and test different design modifications or operating conditions virtually before implementing them in the actual plant.

Overall, CFD consulting helps power generation companies improve plant performance, enhance operational reliability, and reduce costly trial-and-error modifications. Through simulation-driven engineering, plant operators and designers can make more informed decisions that lead to safer, more efficient, and more sustainable power generation systems.

email: wiratama@pttensor.com